Projects
Replacement of Carbon Seal – Konalkatta SHEP (2 × 5.5 MW)
Aakruti Power Projects successfully executed the replacement of the carbon seal at Konalkatta Small Hydro Electric Project (SHEP), consisting of 2 units of 5.5 MW each. The project involved precise dismantling, inspection, and installation of new carbon seal assemblies to restore sealing efficiency and prevent leakage in the turbine shaft system.
- Project Capacity: 2 × 5.5 MW
- Scope: Carbon Seal Dismantling, Replacement & Commissioning
- Location: Konalkatta SHEP
- Outcome: Improved sealing performance, reduced wear, enhanced system reliability
Capital Maintenance of Vertical Kaplan Turbine at Shahapur, Thane ( SRPL project)
Aakruti Power Projects successfully carried out the capital maintenance of a Vertical Kaplan Turbine at the Shahapur hydropower station under the SRPL (Shree Renuka Power Limited) Project.
- Project Scope: Capital maintenance of Vertical Kaplan Turbine
- Location: Shahapur, Thane – SRPL Hydro Station
- Services: Disassembly, Inspection, Refurbishment, Reassembly & Testing
- Outcome: Increased turbine efficiency, extended service life, and minimized downtime
Design, Manufacturing and Supply of Seal Rings for Francis Turbine
Aakruti Power Projects successfully completed the design, manufacturing, and supply of precision-engineered seal rings for a Francis Turbine, addressing critical sealing requirements to ensure efficient turbine operation and protection against leakage and wear.
- Scope: Design, Reverse Engineering, Manufacturing & Supply
- Application: Francis Turbine Seal Ring Replacement
- Deliverables: Machined seal rings with QC reports and installation support
- Outcome: Improved sealing efficiency, reduced leakage, extended turbine service life
Designed, manufactured and Supplied of Bell Mouth for VT pump
Aakruti Power Projects successfully completed the design, manufacturing, and supply of a Bell Mouth for a Vertical Turbine (VT) Pump, ensuring smooth hydraulic flow and optimal pump performance under site-specific conditions.
- Scope: Design, Fabrication, and Supply of Bell Mouth
- Application: Vertical Turbine Pump (VT Pump)
- Features: Optimized hydraulic design, corrosion resistance, precision machining
- Outcome: Improved pump intake efficiency, reduced turbulence, and longer equipment life
Designed, manufactured and Supplied of Wearing Rings for Francis Turbine
Aakruti Power Projects successfully executed the design, manufacturing, and supply of high-precision wearing rings for a Francis Turbine, supporting improved hydraulic performance and enhanced protection against internal wear.
- Scope: Design, Reverse Engineering, Manufacturing & Supply
- Application: Francis Turbine Runner and Casing Interface
- Deliverables: Precision-machined wearing rings with QC reports and technical documentation
- Outcome: Reduced internal wear, improved sealing, and extended turbine operational life
Replacement of Sluice Valve for Bypass System
Aakruti Power Projects successfully completed the replacement of a critical sluice valve in the bypass system of a hydro-mechanical installation, ensuring improved flow control, operational safety, and long-term system reliability.
- Scope: Dismantling, Supply & Installation of New Sluice Valve
- Application: Bypass Flow Control in Hydro-Mechanical Systems
- Deliverables: High-pressure sluice valve, gaskets, installation & commissioning
- Outcome: Improved system control, leakage prevention, and reliable flow operation
Maintenance of Draft Tube gate
Aakruti Power Projects successfully carried out the maintenance of a draft tube gate as part of a hydroelectric plant’s critical shutdown operations. The draft tube gate is essential for isolating the turbine from downstream water flow during inspection, repair, and emergency shutdowns—making its proper functioning vital for both safety and operational continuity.
- Scope: Inspection, Mechanical Repair, Seal Replacement & Testing
- Application: Draft Tube Gate in a Hydroelectric Power Station
- Deliverables: Refurbished gate, reconditioned seals, alignment, and recommissioning
- Outcome: Enhanced operational safety, leak-proof isolation, and extended service life
Designed, manufactured and Supplied by us... White Metal Bearings
Aakruti Power Projects successfully completed the design, manufacturing, and supply of high-performance white metal bearings for hydro-mechanical applications. These bearings play a crucial role in supporting turbine shafts and rotating equipment by reducing friction and ensuring smooth, vibration-free operation under high load conditions.
- Scope: Design, Material Selection, Manufacturing & Supply
- Application: Hydro Turbine Shaft Bearings & Rotating Equipment
- Deliverables: White Metal Bearings with dimensional QC & test reports
- Outcome: Reduced friction, increased bearing life, improved operational efficiency